Introduction of Jyoti Cero Polycon

Jyoti Cero Polycon  Pvt. Ltd.  is a company under “ Jyoti Cero Group “ situated at NS-57(P), Ist Phase Industrial Area, Adityapur, Jamshedpur for manufacturing of wide range of UHMWPE and HDPE Sheets Rods, Strips and different type of component s as per customer requirement.

UHMWPE (Ultra High Molecular Weight Polyethylene) is widely used for application in mining, chemical, mechanical engineering as well as in the medical application also. Having very low friction coefficient. Polyethylene is available in a number of grades according to its molecular weight. UHMW-PE (ultra high molecular weight polyethylene) is an extremely tough and abrasion resistant Thermoplastic that is used for applications that require Durability and/or abrasive wear resistance.

As you may aware that the UHMWPE sheets having abrasion resistence, Very Low co-efficient of friction and zero percentage of water absorption , high Impact resistance,. Hence because of these , this products are highly recommended as Liners of Hoppers and chutes where materials are stuck during rainy seasons such as coal and sinter hopper in steel plant, power generation plant, Cements , Fertilizers etc.

This materials are also widely used in chain conveyer lines , bottling plants , Pharmaceutical plants.etc.

Application


As an excellent new material, JCPPL - ULTRA, find its applications successfully in the f1eld of abrasion self lubrication impaction, vibration, corrosion, nonsticking etc,
It is the best material for the substitution of bronze and non-ferro metal, stainless steel, other engineering plastics, rubber and leather etc.
It is commonly used as liners, guides, rollers, mixer paddles, pump impelle r,bearing,chain belt guides and wear strips etc.
In material handling systems. JCPPL-ULTRA liners prevents blocking and sticking of materials, eliminating the need of vibration and clean-out.
In the bottling and canning line of food and drug, it prevents abrasion and wear on cans and bottles, reduces noise, prolongs the life of screw and transportation belt.


A major Industries who has successfully utillizing JCPPL - ULTRA are specialy in.


Steel, Textile, Chemical, 0il, Field, Mining. Metallurgy, Power. Manne, Paper. Farmmg equ1pment. Food processing, Medical, Ortho components for-Hip and Spine implants, Packing and Bottling equipment, etc.


PROPERTIES OF JCPPL-ULTRA SHEETS /RODS/STRIPS
DESCRIPTIONS TEST METHOD UNIT JCPPL - ULTRA
       
DENSITY ISO 1183 g/cm3 0.933
MOLECUlAR WEIGHT - Mil/mol >5
TENSILE STRENGTH ISO 527-1 M pa >_20
BREAKING STRENGTH ISO 527-1 Mpa >_40
ELONGATION AT BREAK ISO 527-1 % >350
IMPACT STRENGTH ISO 179 KJ/m2 NB
IMPACT STRENGTH 15° V Notch ISO 179 KJ/m2 >100
HARDNESS AT SHORE 0 15 S S ISO 868 - 62
Ball Thrust Hardness 30s ISO 2039.1 N/mm 2 38
WEAR RESISTANCE Sand Slurry - 100

Rotator and Stabilizer


JCPPL-ULTRA: This is an Engineering Plastic having low co-efficient of friction with high abrasion resistance and self lubricating properties made from UHMWPE (Uitra High Molecular weight Polyethylyne) powder, are manufactured only from the pure virgin materials ie, natural white colour. On request the different colour materials are manufactured.

This is highly recommended for Lining of Silo's, Bunker's, Chutes etc because it allows good material flow with minimum caking of solids and powder products. It has Excellent machining properties which enables replacement of plastics and metal machinery parts.

We also produce Rod and Strips from an Special quality UHMWPE Material which is stable and reliable plastic with greatly reduced risk for wear and widely used for HIP Replacement implants Because of its durability and performance, Metal on UHMWPE has been the leading artificial hip and spine component material chosen by surgeons.

PROPERTIES of JCPPL-ULTRA


IMPACT STRENGTH
JCPPL -ULTRA has the highest impact strength of any engineering plastics, even at - 196°c it is tough, together with it's superior abrasion and corrosion resistance and has made itself idealy suited for industrial applications in complicate and rough environments.

LIGHTWEIGHT AND EASILY MACHINABLE
JCPPL-ULTRA is lighter than water, weighs approximately 1/8 that of steel, the same part JCPPL-ULTRA has lower price than steel, needs no maintainance ,easy to machine conventionally.

HIGH RESISTANCE TO WEAR & ABRABION
JCPPL-ULTRA's abrasion resistance beat any plastics even steel.

Self lubricating & low cofficient of sliding friction
JCPPL-ULTRA is having self lubricating properties, as a bearing, even without grease it works better than steel or bronze bearing without grease. lts friction parts need no lubricant, easily maintainable, operate smoothly, have least friction, and cause no damage to component, is a superb matenal for use 1n wear parts in machinery and equipment.

NOISE & VIBRATION ABSORBING
JCPPL-ULTRA has the best impaction absorbing property, so it dampens noise and vibration soundly.

NON-CAKING & STICKING
JCPPL-ULTRA'S surface absorption affinity is very feeble materials are difficult to stick to i ts water absorption is less than 0.01% . Hence it is widely used as an Industrial liners.